Portable Asphalt Drum Mix Plant

Portable Asphalt Drum Mix Plant � In-Depth Guide

A Portable Asphalt Drum Mix Plant is a continuous mixing plant designed for the on-site production of hot mix asphalt (HMA) used in road and pavement construction. These machines are mounted on wheels or skids, making them easy to transport and set up, even in remote locations.

Description of Portable Asphalt Drum Mix Plant

Parameter		Details
Product Name		Portable Asphalt Drum Mix Plant
Type		Continuous, Mobile
Capacity Range		20 TPH � 120 TPH (Tons per Hour)
Power Source		Diesel, LDO (Light Diesel Oil), Furnace Oil
Operation Type		Semi-Automatic / Fully Automatic
Mobility		Skid or trailer-mounted
Controls		PLC / HMI / Manual
Compliance		MORTH, ISO, CE Certified

How It�s Made � Manufacturing Process

Design and Planning: CAD software is used to create plant layout based on required TPH and mobility.
Fabrication:
- Drum Shells: Made of mild steel with thermal insulation.
- Feeder Bins: Crafted with individual motors for precision.
Burner System: Fitted with imported or Indian burners with flame controllers.
Bitumen Tank: Integrated tank with heating coil and temperature control.
Pollution Control Unit: Dust collection system (Wet scrubber or bag filter).
Chassis & Mobility: Heavy-duty trailer or skid-mounted chassis with axles.
Electricals & Control: PLC/SCADA-based control panel for monitoring mix temperature, speed, etc.
Assembly & Testing: Final assembly and test run before dispatch.

Where It�s Used � Applications

Sector / Project Type

Application

Rural Roads

PMGSY, Panchayat roads

Highways

NHAI roadwork

Industrial & Port Roads

Internal roads & cargo lanes

Remote Road Development

Projects

Border roads, forest routes

Private Construction

Housing projects, small builders

Export Projects

Africa, Middle East, Southeast Asia

Uses and Functions

On-site asphalt production without relying on distant batch plants.
Mixes aggregates, filler, and bitumen continuously in a rotary drum.
Improves efficiency for small-scale road contractors.
Shortens construction timelines by avoiding material transportation delays.
Ensures better control over temperature and mix quality.

Key Features of Portable Asphalt Drum Mix Plant

Feature			Benefit
Continuous Mixing Drum			Increases production speed
Portable/Skid-Mounted Design			Easy to move and install
High-Efficiency Burner			Reduces fuel consumption
Integrated Bitumen Heating			Keeps mix at desired temperature
User-Friendly Control Panel			PLC/HMI-based operations
Pollution Control Unit			Meets environmental norms
Robust Steel Construction			Durable, long service life
Low Maintenance			Simple structure, easy servicing

Importance and Advantages

Perfect for remote, hilly, or rural projects
Saves transport costs and time
High return on investment for contractors
Compact footprint � no large setup area needed
Versatile � supports multiple projects at different locations
Quick installation & dismantling (within hours)

10 FAQs

1. What is the difference between a drum mix and a batch mix plant?
Drum mix is continuous and mobile; batch mix is static and processes one batch at a time.

2. How long does it take to set up a portable drum mix plant?
Typically 2�4 hours, depending on the terrain.

3. What capacities are available?
20 TPH to 120 TPH are most common.

4. What kind of burner is used?
Diesel, LPG, or LDO burners with auto ignition and digital flame sensors.

5. Does it meet pollution norms?
Yes, equipped with bag filter or wet dust collector.

6. Is it exportable?
Yes, many models are CE certified and shipped globally.

7. Can it be customized?
Yes, from bin size, burner type to automation level.

8. What is the average life span of the plant?
8�12 years with proper maintenance.

9. What maintenance is required?
Periodic cleaning of filters, drum inspection, burner servicing.

10. What is the price range?
?18 lakhs to ?55 lakhs+, depending on capacity and features.

Significance in India and Global Market

Crucial for India�s rural road connectivity and infrastructure push.
Supported under schemes like PMGSY, Bharatmala, and Smart Cities.
Highly demanded by developing nations for fast, economical road building.
Creates jobs and supports micro-contractors in construction.
Reduces dependency on large, stationary plants and long transport chains.

Why Choose a Supplier from Ahmedabad?

Key Benefits:

ISO & CE Certified Plants
100% In-house Manufacturing
Ready Stock of Spares & Service Support
Export to 30+ Countries
Quick Transport from Major Ports (Mundra, Kandla)
Post-Sales Training, Setup & AMC Plans

Conclusion

A Portable Asphalt Drum Mix Plant is an essential investment for road contractors, infrastructure companies, and government projects seeking flexibility, speed, and cost-efficiency. Ahmedabad, as a leading manufacturing hub, offers competitive prices and high-quality equipment that cater to both domestic and international infrastructure needs.

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Portable Asphalt Drum Mix Plant